Tech in the construction industry is literally lifting the heavy workload

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SAM and MULE are two construction workers helping to build a new military barracks in Illinois. SAM lays a brick every 10 seconds, and MULE handles tools, stones and concrete panels up to 135 pounds. It’s the first time these two robots have been used in tandem. With them, New York based company Construction Robotics is redefining the construction industry.

SAM and MULE

Both robots were designed with a combination of conventional manufacturing principals and innovative technology. They’re specifically engineered to fit seamlessly into a worksite, collaborate with workers and other machines, and increase productivity. SAM (Semi-automated Mason) is solving the tedious task of bricklaying. Its claw-like metal arm extends from a cage, coordinating the ‘buttering’ and laying of bricks. SAMs use customized coding for each project, to lay bricks in complex pattern if needed. The moveable robot can lay bricks six times faster than conventional methods, and can lay up to 3,000 per day. MULE (Material Unit Lift Enhancer) is a lift assist device: a 12 foot arm designed to lift and maneuver heavy objects. It allows one person to move materials quickly and easily. When workers are fatigued, their productivity drops and their risk of injury increases – MULE solves both these problems.

More than 130 MULEs and 11 SAMs are used in worksites across the country, with many more in production. They have better speed and precision, taking away the ‘human error’ factor. And, they reduce waste: easier lifting means less dropping, chipping and damaging of materials.

Safety Concerns

Both machines provide construction companies with immense benefits – one major benefit being safety. In 2017, 20% of private industry deaths were in construction, from falls, electrocution, being struck by, or caught in between objects. These four issues correlated to almost 60% of industry fatalities; eliminating them would save 582 lives.

While the robots may not eliminate all deaths, they definitely help reduce the risk. With machines lifting and laying, there’s less need for workers to be balancing on tall structures or maneuvering themselves to fit pieces together, and less chance of them dropping blocks. And, the robots both have safety features built in. MULE is effectively hand-held, so when a person stops so does it. Although SAM is more autonomous, it has motion sensors that make the machine stop automatically when it detects contact with a person.

Technology in the Future of Construction

The construction industry isn’t known for its high-tech gadgets, instead it’s known for – excuse the pun – strong foundations which have continued through the years. However, it’s common these days to see 3D printed prototypes or visual design software used before the build has started. So, robotic technology on worksites is the next logical step.

Understandably, companies are cautious and construction workers are worried for their jobs. But, with the U.S. facing a major shortage of construction workers, innovative technology like robots is the only way forward.

Are you developing or working with robots? Did you know your R&D work could be eligible for the R&D Tax Credit and you can receive up to 14% back on your expenses? To find out more, please contact a Swanson Reed R&D Specialist today or check out our free online eligibility test.

Who We Are:

Swanson Reed is one of the U.S.’s largest Specialist R&D tax advisory firms, offering tax credibility assessments, claim preparation, and advisory services. We manage all facets of the R&D tax credit program, from claim preparation & audit compliance to claim disputes. 

Swanson Reed regularly hosts free webinars and provides free IRS CE and CPE credits for CPA’s.  For more information please visit us at www.swansonreed.com/webinars or contact your usual Swanson Reed representative.

Futuristic smart homes are no longer a future dream.

open lab shop local

Sustainable, 3D printed smart homes seem like something out of a ‘Back to the Future’ film, but they’re very much a reality. Nevada-based company haus.me is creating just that, even marketing their homes as ‘zombie-proof’. Although the zombie-proofing is yet to be tested, haus.me’s homes are ready to be shipped, even internationally, complete with all the bells and whistles of smart home technology.

Smart houses are a growing trend in the US, with their market value reaching US$ 51.9 Billion in 2018. There’s a lot of perks to living in a house with mobile monitoring of all systems. Smart homes give people the ability to regulate various functions and appliances, providing ‘greener’ living with the added benefit of cheaper energy bills. They also come with safety benefits in more ways than one: not only can people check which appliances have been left on, but automation systems can also notify people about intruders and other suspicious activity.

There’s also a social movement for tiny homes. They’re a cheaper, mobile alternative to regular houses, with lesser living costs and impacts on the environment. Some love the simplicity of tiny homes, but they’re certainly not for everybody. American homes are, on average, 2,687 square feet. Tiny homes, according to the International Residential Building Code, are almost seven times smaller – a maximum of 400 square feet.

Thankfully, haus.me’s homes currently come in three models, only one of which is considered a ‘tiny home’. The company’s ‘off-the-grid studio’ is 400 square feet and can be manufactured in four to seven weeks. The other two models include a two-bedroom ‘single family house’ and a ‘luxury family house’ that has two floors, with three bedrooms and two bathrooms. All three models are nothing short of impressive; the houses are:

  • Mobile, fully autonomous, self-sustaining and efficient on energy. Water tanks, solar battery storage and autonomous sewage all come with the house, so it’s possible to live even in the strangest places. The houses are also equipped with a cloud-based diagnostic system to diagnose maintenance issues in real-time.
  • Complete and ready. They come assembled with electronics, furniture, decor and even wine glasses. There’s also no need for a foundation or any construction.
  • Fully equipped with smart technology. The company doesn’t hold back either, ‘fully equipped’ in this case includes HEPA air quality controls, Sonos speaker systems, Apple TVs, 100 inch projector screens, high-speed internet connections and even a fingerprint door lock. All systems – even security – are remote-controlled from a phone, tablet or other device.
  • Safe. The 3D composite polymer frame is built to last through hurricanes, earthquake, and apparently zombies.

The 3D printing has limitations: there’s a lack of experts and so far only plastics and concrete can be printed. However, material costs, waste and productions time are all reduced. It’s an innovative process that could not exist 20 years ago, and is now revolutionary.

Are you developing extraordinary buildings or smart technology? Did you know your work could be eligible for the R&D Tax Credit and you can receive up to 14% back on your expenses? To find out more, please contact a Swanson Reed R&D Specialist today or check out our free online eligibility test.

Who We Are:

Swanson Reed is one of the US’s largest Specialist R&D tax advisory firms, offering tax credibility assessments, claim preparation, and advisory services. We manage all facets of the R&D tax credit program, from claim preparation & audit compliance to claim disputes. 

Swanson Reed regularly hosts free webinars and provides free IRS CE and CPE credits for CPA’s.  For more information please visit us at www.swansonreed.com/webinars or contact your usual Swanson Reed representative.

AMERICAN Flow Control to Open Crawfordsville Research and Development Facility

AMERICAN Innovation

Alabama based company AMERICAN Flow Control, the valve and hydrant division of AMERICAN Cast Iron Pipe Company, has formed a new company that will be dedicated to research and innovation.

The near company called AMERICAN Innovation LLC plans to invest in a new Indiana based R&D facility that will cost $9 – $12 million. Division sales manager, John Hagelskamp, said that the facility “will expand our research and design functions, allowing us to fast track innovations to get products to market more quickly.”

The facility will be built on 17 acres with both indoor and outdoor product testing taking place. It will also include the latest industry related equipment and technologies and for developing new products. The central Indianapolis location of the facility also making it easily accessible to several engineering schools. Hagelskamp also noted that the Crawfordsville, Indiana location was chosen due to “its easily accessible location and proximity to several major engineering schools.”

According to the company’s officials, the new facility will hire up to eight R&D professionals, including technicians and engineers by the end of 2020. AMERICAN Innovation LLC’s job creation plans have attracted a $130,000 conditional tax credits from the Indiana Economic Development Corporation.

Construction of the AMERICAN Flow Control Center for Innovation Excellence is due to begin towards the end of the year and completed in mid-2020.

Little Caesars Testing Out a Plant-Based Pizza with Impossible Foods

Testing Plant-Based R&D

After investing a lot of time and money in Research and Development (R&D), Impossible Foods has created the long-awaited meat-free sausage, and Little Caesars, the pizza chain, will be the first company to jump on the bandwagon and try its hand at plant-based proteins with its “Impossible Supreme” pizza.

Impossible Foods is the same company responsible for the plant-based Impossible Burger.

The new vegan sausage made its exclusive debut on May 20, 2019, as a topping on Little Caesars’ $12 pizza alongside green peppers, caramelized onions and mushrooms. It is currently available in 58 restaurants in four different locations including Naples, FL, Yakima, WA, Myers, FL, and Albuquerque, NM.

Little Caesars said it will test the product for four weeks, and if it’s successful, they’ll decide if they’ll roll it out to more markets around the nation. The pizza company started paying more attention to the plant-based protein trend in 2018 after realizing more meat-eaters were switching from animal-based products to vegetarian alternatives.

So, in an effort to wrap itself in its mission of attracting carnivores and vegetarians alike, Little Caesars partnered with Impossible Foods in October 2018 to create a meal boasting a plant-based protein.

“These kind of flexitarians have been growing in nature,” Ed Gleich, Little Caesars’ Chief Innovation Officer, told CNN Business. “They’re not hardcore ‘vegans or vegetarians,’ but they’re more adventurous in their choices. The Impossible Supreme pizza is designed to appeal to meat eaters, and isn’t vegan (it’s topped with cheese, along with the fake sausage and other items).

”At first, Impossible Foods proposed the plant-based beef they were using on their Burgers. However, Little Caesar told them that most clients order sausage-topped pizzas than beef-topped pizzas, so Impossible Foods went back to the drawing board and come up with a sausage alternative.

“Normally companies want to sell you the product they have,” said Gleich. “Not a product they’ve got to get out and put some R&D time in, and put resources against and develop.”

Metal Powder Products Beefs Up Its Indiana Operations

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According to a report released by Indiana Economic Development Corporation (IDEC), Metal Powder Products (MPP), a global provider of custom-engineered powder metallurgy product solutions, has decided to relocate its operation from Solon, Ohio, to a new facility in Hamilton, Indiana by 2020, creating around 80 jobs in the process.

The Noblesville-based metal parts manufacturer currently employs more than 350 associates in its Washington and Noblesville County Operations, and more than 1,100 overall in China and the United States.

According to the release, MPP has already employed 51 individuals as part of this transition and is planning on adding 29 more over the next two years. They (MPP) are currently hiring for expert labor positions. In fact, they expect the new Indiana division to be fully operational this Spring.

“We are very excited with regard to the move to Noblesville, and the state of Indiana and city of Noblesville have been exceptionally helpful during this process,” said Dennis McKeen, Chief Executive Officer of MPP. “MPP sees a very bright future for our MIM operations with very rapid growth.”

MPP will invest $1.5 million to re-purpose a 60,000 square foot facility at 14670 Cumberland Road and acquire new equipment.

When the site is ready, MPP plans on using it as its Metal Injection Molding (MIM) manufacturing division. 40,000 square foot of the facility will be utilized for manufacturing whereas the remaining 20,000 square foot will become space for offices and Research & Development (R&D) activities.

“Indiana has a strong reputation for making products that power our world, and we’re also developing new solutions and advancing innovative technologies that are driving industries forward,” said Elaine Bedel, president of the Indiana Economic Development Corporation (IEDC). “With a fiscally-sound, pro-growth business climate and talented workforce, global businesses like MPP have the confidence to expand their capabilities here and create new, skilled jobs for Hoosiers.”

In 2018, the IEDC offered MPP up to $600,000 in training grants and conditional tax credits based on the firm’s job creation strategies. Duke Energy and the city of Noblesville have offered MPP incentives as well.

Revitalizing the Manufacturing Industry

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The Clean Energy Smart Manufacturing Innovation Institute (CESMII) aims to build value in the manufacturing industry by taking advantage of smart technologies including software and sensors. CEO John Dyck says that the institute intends to revitalize US and global manufacturing by tackling the challenges that come with implementing these new technologies, as well as the company data flow issues. For instance, CESMII have developed a basic set of technologies for manufacturers and are funding six month projects to solve specific problems, up to a value of $250,000.

Based in California, the institute is developing regional centers across the US including Texas, New York and plans to expand to the Midwest over the coming year. These regional centers will allow for greater industry specialization.

Ohio could well become home to the new manufacturing center as Dyck lives in Northeast Ohio himself. He stated that, “Not having a presence in the Rust belt is a huge strategic gap.” Furthermore, a potential collaboration with business development organization, Team NEO, may be in the works. Team NEO is interested in increasing Ohio’s adoption of smart manufacturing technology in order to maintain a competitive edge.

CESMII is the ninth manufacturing innovation institute to be developed by the government in order to encourage advanced manufacturing R&D. They attempt to assist manufacturers by organizing support from academics, application vendors and system integrators to solve current issues, with the solutions becoming open-source once completed.

Steady Growth For Manufacturing R&D in West Michigan

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The manufacturing industry is synonymous with West Michigan. This special relationship was forged by an outburst of technological innovation in the area hundreds of years ago, which included the assembly line and major developments in the transmission system and internal combustion engine.

Fast forward to today’s innovative endeavors in the United States, it isn’t implausible to assert that the state of innovation activities in the manufacturing sector in North America has been improving consistently, with West Michigan retaining its dominant role.

According to an annual report analysis made by MiBiz and filed with federal securities regulators, the nine publicly traded companies in West Michigan collectively spent more than $2 billion on research and development (R&D) in 2018: which marks a 6.5 percent increase from the preceding year.

This analysis proved that manufacturers in the arbitrary region of the state remain consistent and committed to investing in engineering, research and development activities, without overextending themselves financially.

“Even in a time of uncertainty, the local companies around here are keeping disciplined on the R&D,” Wall, director of automotive analysis in Grand Rapids at IHS Markit told MiBiz. “They do that to their credit and it should bear well for them at the end of the day when you look at the investments that they are making. Frankly, I expect all these companies to know that if they don’t, their competitors will.”

West Michigan has been very successful to date in supporting its R&D spending as a percentage of net sales (a metric also regarded to as R&D intensity); with the value ranging from less than 1% to more than 6% among the public traded firms in the analysis.

Better yet, based on the current geopolitical and economic indicators, we haven’t seen or heard anything that’s really likely to change the companies’ level of investments in relation to R&D. We should expect them (the firms) to maintain their steady approach to R&D spending in the following years.

Mercury Marine Scoops the “Wisconsin Manufacturer of the Year” Award

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They are the Oscars of the manufacturing industry. The Wisconsin Manufacturer of the Year Awards Ceremony was held on February 21, 2019, at the Pfister Hotel in Milwaukee, and Mercury Marine (the world leader in marine propulsion and technology) was awarded as 2019’s Wisconsin Manufacturer of the Year in the Mega category.

This is the third time Mercury Marine (which is also the largest division of Brunswick Corporation) has won the prestigious award: first in 2006 then again in 2014. It also so happens that the Fond du Lac-based firm is celebrating its 80th anniversary in 2019.

For those not acquainted with the awards, they are presented once a year by Wisconsin Manufacturers and Commerce (WMC) to companies based in the state. All nominees of the awards should be firms that produce world-class products and create employment for people in communities where they (the companies) are located.

“We are honored to win the Wisconsin Manufacturer of the Year Award for the third time,” said John Pfeifer, the President of Mercury Marine. “We have invested more than $1 billion in expansion and R&D over the past 10 years and in 2018, we had the largest product launch in the history of our company,” he added.

Below is an enumeration of milestones Mercury Marine achieved in 2018.

  • Broke ground on completing a $10 million expansion project that added a 20,000 square feet research facility to the 2.5 million square foot campus. The firm also made major upgrades to its other facilities.
  • Had the largest, major new-product rollout in the company’s history. The rollout included 19 new V-6 and V-8 outboard engines and 7 other new engines. Better yet, on average, Marine Mercury has released a major product every six weeks for the last six years, allowing it to set the pace for marine innovation.
  • Workforce expanded by 12 percent to support increased production. The firm experienced an unmatched product demand response in 2018.
  • Adopted state-of-the-art, automated manufacturing equipment. These already-installed and implemented gadgets are highly effective compared to the previous equipment the company was using.
  • Also had to adopt new manufacturing practices and adapt them to higher output when demand skyrocketed beyond their expectations.

“Although Mercury has unveiled many new innovations and has amassed many successes through the years, 2018 stands out as a particularly remarkable year of achievements that will help to shape the future of both Mercury Marine and the entire boating industry and it is gratifying to be recognized for this honor by the WMC,” Pfeifer wrote in a statement after winning the award.

As a show of appreciation, the company has decided to celebrate its 80th anniversary throughout the year with its customers and employees.

Manufacturing and R&D: What manufacturers should know

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If you think manufacturing is outdated or can’t go hand-in-hand with R&D, think again!

Manufacturing accounts for roughly 60% ($6.7 billion) of all R&D Tax Credit claims by industry—that’s roughly 45% more than the next leading industry, Information Technology (1.8 billion). Qualified Research Activities (QRAs), the activities a company does to improve functionality, performance, reliability, quality, or even cost reduction, doesn’t have to necessarily ‘reinvent the wheel’. A company could be seeking to improve its packaging process to reduce shipping costs and reduce packing waste. Maybe another company has decided to improve its production line to be more efficient and reduce costs while not sacrificing quality. Both of these examples are common within the manufacturing industry, and let it be no surprise that chances are there are QRAs that can be claimed to increase that all important bottom line.

QRAs are only half of the R&D equation. Qualified Research Expenses (QREs) are also applicable to an R&D Tax Credit claim. QREs fall into three categories: payroll, supplies, and contracted research services. These are typically some hefty expenses for any company, but thanks to the R&D Tax Credit, you could save a sizeable amount of money since, as you may have gathered, they are the basis of the R&D credit. It’s important to note that all QREs must be substantiated and documented; we’ll touch on that a bit later.

For payroll or R&D labor expenses, it can include technicians, engineers, chemists, and analysts to name a few. These people are responsible for directly working with the R&D project. In fact, indirect support, such as data collectors or people responsible for cleaning and sanitizing the test site or equipment, can also qualify as eligible labor costs if they are performing specialized work on the R&D project. The amount of labor claimed as an expense to the project should be proportionate to the amount of time spent on R&D. 100% of labor costs are eligible in calculating the R&D tax credit.

Supplies are things that are consumed or expended in the tax year being claimed and have been used up completely in the R&D process. This could include anything from prototypes, models, and other materials used during experimentation.  100% of these supply costs are eligible in calculating the R&D tax credit. Land, property that depreciates, and capitalized equipment do not count as eligible supplies.

Sometimes you might not have the in-house expertise that you need to carry out your R&D project, so you decide to hire outside contractors. Thankfully, contracted research services are also qualified research expenses.  Contracted research services are any outside organizations that assist with research tasks—this includes collaboration with colleges or testing labs. 65% of these costs are eligible in calculating the R&D tax credit.

If you’re thinking “you mentioned substantiating a claim with documentation, but I don’t have any of this,” you’re likely wrong! Here’s a list we’ve compiled based on our years of experience when dealing with substantiation. Documentation includes, but is not limited to: project records/lab notes, innovation logs, design documents for system architecture and source code, background research, records of change, testing protocols, results of records of analysis from testing trials/runs, records of resource allocation, W2’s, invoices, and 1099’s. This list combines documentation that is used to substantiate QRAs and QREs.

Hopefully, as you were reading, you would have begun to recognize the financial benefits of R&D and what can be claimed at your company (or maybe you’re just leisure reading—either way, awareness and thinking is the first step to a successful R&D claim!) If you think you have qualifying projects, contact Swanson Reed by clicking here. We’re happy to help in your claims process!

Saving Lives—with Wallpaper?: Researchers design wallpaper that detects fire

fire kitchen safety

If you’re redecorating your home, consider wallpaper; it may save your life.

At the Shanghai Institute of Ceramics, Chinese Academy of Sciences, Professor Ying-Jie Zhu and a team of researchers have developed a wallpaper that is made from environmentally friendly, non-flammable materials. On top of this impressive feat, the wallpaper can also prevent the spread of a fire and set off an alarm when there is a fire present. This development is great news for those who wish to be a bit more conscious of their interior surroundings. Traditional wallpaper is highly flammable because it is made up of plant cellulose fibers–not exactly something you want to line your walls with should you wish to prevent a fire from spreading.

The flame retardant paper is thanks to the same component that is found in bones and teeth: hydroxyapatite. The nanowires that are within the paper are coated with the hydroxyapatite substance. In an interview with Phys.org, Zhu said “the fire-resistant wallpaper has a white color, mechanical robustness, and high flexibility, it can be processed into various shapes, dyed with different colors, and printed with a commercial printer. Therefore, the fire alarm fire-resistant wallpaper has promising applications in high-safety interior decoration to save human lives and reduce the loss of property in a fire disaster.”

The nanowires that connect to the alarm are dependent on the burn off of graphene oxide–the material that, when completely burned off, cannot complete the circuit and set off the alarm. The researchers found this substance burned off too quickly, thus only set the alarm off for three seconds–not long enough to awaken a sound sleeper. To overcome this problem, the researchers modified the graphene with polydopamine, a natural polymer, which reduces the thermal response of the compound, thus allowing the alarm to sound for over five minutes. Graphene oxide also acts as an insulating material for electricity at room temperature, and when exposed to heat, becomes highly conductive–perfect for a sensor to set off an alarm.

The researchers hope to expand and increase production of the wallpaper while remaining environmentally conscious.

For a more information on the wallpaper, please click here.

 

Are you developing a technology or material that can save lives? Did you know your R&D experiments could be eligible for the R&D Tax Credit and you can receive up to 14% back on your expenses? To find out more, please contact a Swanson Reed R&D Specialist today or check out our free online eligibility test.

Who We Are:
Swanson Reed is Texas’ largest Specialist R&D tax advisory firm, offering tax credibility assessments, claim preparation, and advisory services. We manage all facets of the R&D tax credit program in Texas, from claim prep & audit compliance to claim disputes.
Swanson Reed regularly hosts free webinars and provides free IRS CE and CPE credits for CPA’s. For more information please visit us at www.swansonreed.com/webinars or contact your usual Swanson Reed representative.